Projects

THE SITUATION A long-standing customer approached HAYLEY 247 DEXIS with a serious lead-time challenge. A critical shifting clutch assembly required replacement, but sourcing a new unit from the original equipment…

THE SITUATION When a gearbox fails, production stops – and in high-demand industries like rubber manufacturing, every hour of downtime counts. HAYLEY 247 DEXIS was recently called in to support…

THE SITUATION A heavily corroded vibrator assembly gearbox, essential to a recycling facility’s material-handling process, arrived at our workshop in poor condition. Years of exposure to abrasive materials and harsh…

The Project At HAYLEY 247 DEXIS, precision isn’t just what we do — it’s what drives us. Our latest project involved the manufacture of press adjustment screw and nut assemblies,…

The Project The HAYLEY 247 DEXIS Machine Shop continues to deliver engineering excellence — most recently through the manufacture of a set of precision-machined knuckle assemblies for a valued client.…

The Situation A David Brown 3-stage planetary gearbox, critical to marine capstan operations at a busy port, was showing significant signs of wear. Corrosion, worn components, and an obsolete motor…

The Situation When a critical pump base plate at a client’s facility began showing significant wear, the risk of continued operation became clear. Years of heavy use and vibration had…

The Problem A Clarke Chapman double reduction cross travel crane gearbox – vital to daily operations within the steel manufacturing process – had become heavily worn and corroded after years…

Project Overview HAYLEY 247 DEXIS recently completed a comprehensive gearbox overhaul for a key client in the aluminium manufacturing sector. The gearbox, which powers an aluminium scalper machine, was serviced…

The Problem Two Cone Mounting Plate Assemblies, each measuring up to 2 metres in diameter and weighing around 3 tonnes, had suffered extensive wear. The hubs, ribs, and shafts were…