Project Overview
When a massive industrial ironer roller suffered a catastrophic shaft failure at a major workwear and laundry facility, production ground to a halt. With operations severely compromised, the company needed an immediate solution for their damaged equipment – a specialised roller measuring an impressive 1.2 meters in diameter and 4.5 meters in length. The iron roller’s shaft end had completely shared during operation, rendering this essential piece of equipment unusable and threatening extended operational downtime.
Scope of Work
HAYLEY 247 DEXIS undertook this urgent reclamation project with a comprehensive repair strategy:
- Complete removal of the existing sheared stub shaft from the roller
- Precision machining of a location bore into the roll end to accommodate a new shaft
- Custom manufacturing of a replacement stub shaft using High-tensile EN24T material
- Cryogenic shrink-fitting of the new shaft into the location bore
- Implementation of multiple reinforcement methods including:
- Interference fit
- Cross-pin installation
- Strategic repair welding on the roll itself
Key Highlights
- Successfully repaired a massive industrial component measuring 1.2 meters in diameter and 4.5 meters in length
- Employed specialised cryogenic shrink-fitting techniques to ensure exceptional mechanical bonding
- Utilised high-tensile EN24T material for superior durability under demanding industrial conditions
- Implemented a three-tier securing approach (interference fit, mechanical fastening and strategic welding)
- Completed the entire repair process on an emergency timeline to minimise client downtime
Why Choose 24/7?
When critical industrial equipment fails, every minute of downtime translates to lost productivity and revenue. HAYLEY 247 DEXIS rapid response capability ensures that emergency breakdown services are available when you need them most. Our specialised engineering team offers:
- Round-the-clock emergency response service
- Advanced machining capabilities for components of all sizes
- Custom manufacturing solutions for specialised industrial parts
- Proven expertise in complex reclamation projects
- Commitment to minimising downtime through expedited repair processes
The successful completion of this urgent ironer roller repair demonstrates how HAYLEY 247 DEXIS specialised engineering services provide critical support to the workwear and laundry industry, where equipment reliability directly impacts operational continuity and customer satisfaction.
