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Bespoke Aluminium Tooling Holders for Improved Durability

The Situation A customer in the automotive sector was experiencing premature failures with bespoke tooling holders used within their production process. The holders were being manufactured using 3D printing technology,…

June 9, 2026

High-Speed Increaser Gearbox Refurbishment and Restoration

The Situation A Morgan Worcester 3-stage high-speed increaser gearbox arrived at our facility in a partially stripped condition, exhibiting significant wear across several critical components. Detailed inspection revealed oversize bearing…

June 4, 2026

Precision Gearbox Refurbishment Restores Critical Cooling Tower Unit

THE SITUATION A Hansen bevel/helical cooling tower gearbox was received with significant internal damage, impacting its reliability and performance. Inspection identified broken teeth on the spiral bevel gear set, along…

May 26, 2026

High-Precision Machining of Large-Scale EN8 Mill Liners

THE SITUATION A customer in the metal manufacturing industry required a batch of custom mill liners to meet specific operational demands. The project involved large-scale components with strict dimensional accuracy,…

April 29, 2026

Double-Reduction Helical Gearbox Repair

THE SITUATION A company in the facilities management industry required a comprehensive overhaul of a double-reduction helical gearbox. A critical component responsible for delivering reliable power transmission across their operations.…

April 13, 2026

Full Refurbishment of a Morgan Worcester Helical/Bevel Gearbox

The Situation A Morgan Worcester helical/beval gearbox, operating within a demanding mill stand application, was removed from service due to deterioration an reduced reliability. Given the critical role of the…

February 6, 2026

Weekend Engineering Support to Keep Production Moving

THE SITUATION Not every engineering job is glamourous, but for or customers, what matters most is keeping operations running. Late on a Friday evening, an urgent request came in from…

January 23, 2026

Emergency Repair of Bespoke Machine Vice

THE PROBLEM When a bespoke machine vice suddenly fractured during operation, one of our key customers was forced to shut down production immediately. Because the vice was a custom-built component,…

January 23, 2026

HAYLEY 247 DEXIS ACQUIRES GB ELECTRICAL ENGINEERING LIMITED

HAYLEY 247 DEXIS, a leading engineering services provider, based in Dudley, West Midlands, today announced the successful acquisition of GB Electrical Engineering Limited, a business known for high-quality electric motor…

December 15, 2025

Reverse Engineering & Rapid Production for Time-Critical Industrial Equipment

THE SITUATION A long-standing customer approached HAYLEY 247 DEXIS with a serious lead-time challenge. A critical shifting clutch assembly required replacement, but sourcing a new unit from the original equipment…

December 9, 2025

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