The Situation
A customer in the automotive sector was experiencing premature failures with bespoke tooling holders used within their production process. The holders were being manufactured using 3D printing technology, but the components were unable to withstand the demands of the operating environment, leading to reduced reliability and ongoing production issues.
The Solution
To provide a more durable and long-lasting alternative, our team redesigned the manufacturing approach while maintaining the original functionality of the tooling holders.
Key elements of the project included:
– Assessment of the existing 3D-printed components and failure points
– Manufacture of replacement tooling holders from solid aluminium
– Retention of the original design and functional requirements
– Precision machining to ensure accuracy and consistency
– Delivery of a more robust solution suited to the production environment
The Result
The new aluminium tooling holders provided a significantly more durable solution, eliminating the weaknesses associated with the original 3D-printed components. By returning to a traditional machining approach, the customer benefited from improved reliability, reduced premature failures, and greater confidence in their production process.
