The Situation A David Brown H2-315 parallel shaft reduction gearbox was received with significant internal damage that compromised its operational reliability. Inspection revealed cracked casing webs, oversized bearing bores, and…
June 18, 2026
The Situation A customer in the automotive sector was experiencing premature failures with bespoke tooling holders used within their production process. The holders were being manufactured using 3D printing technology,…
June 9, 2026
The Situation A Morgan Worcester 3-stage high-speed increaser gearbox arrived at our facility in a partially stripped condition, exhibiting significant wear across several critical components. Detailed inspection revealed oversize bearing…
June 4, 2026
THE SITUATION A Hansen bevel/helical cooling tower gearbox was received with significant internal damage, impacting its reliability and performance. Inspection identified broken teeth on the spiral bevel gear set, along…
May 26, 2026
THE SITUATION A customer in the metal manufacturing industry required a batch of custom mill liners to meet specific operational demands. The project involved large-scale components with strict dimensional accuracy,…
April 29, 2026
THE SITUATION A company in the facilities management industry required a comprehensive overhaul of a double-reduction helical gearbox. A critical component responsible for delivering reliable power transmission across their operations.…
April 13, 2026
The Situation A Morgan Worcester helical/beval gearbox, operating within a demanding mill stand application, was removed from service due to deterioration an reduced reliability. Given the critical role of the…
February 6, 2026
THE SITUATION Not every engineering job is glamourous, but for or customers, what matters most is keeping operations running. Late on a Friday evening, an urgent request came in from…
January 23, 2026
THE PROBLEM When a bespoke machine vice suddenly fractured during operation, one of our key customers was forced to shut down production immediately. Because the vice was a custom-built component,…
January 23, 2026
THE SITUATION A long-standing customer approached HAYLEY 247 DEXIS with a serious lead-time challenge. A critical shifting clutch assembly required replacement, but sourcing a new unit from the original equipment…
December 9, 2025
Whatever your project, we are here to provide fast, effective engineering solutions. Our specialist technical staff are happy to discuss any reactive or planned requirements you may have. We can inspect CAD drawings and files through to undertaking on-site visual inspections.
