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Reverse Engineering a Pump Base Plate

Industry: General Industrial / Maintenance & RepairComponent: Long-Coupled End Suction Pump & Motor AssemblyChallenge: Severely Damaged Base Plate At HAYLEY 247 DEXIS, we pride ourselves on our ability to tackle…

September 4, 2025

Emergency Coupling Modification Completed in 24 Hours

Industry: Heavy Industry / Emergency MachiningComponent: Ø800mm Flanged Rigid CouplingClient Requirement: Bore Reduction to Suit Replacement Shaft THE CHALLENGE A critical production asset was at risk when a client urgently…

September 3, 2025

Bringing Auger Screws Back to Life

At HAYLEY 247 DEXIS, we believe that even the most heavily worn components deserve a second chance. Recently, we took on a challenging refurbishment project involving a set of severely…

August 27, 2025

Emergency Gearbox Overhaul for Biomass Energy Plant

Industry: Renewable / Biomass Energy Client Priority: Critical failure – No spare unit available In May 2025, Hayley 24/7 was contacted by a major client in the renewable energy sector…

August 21, 2025

Precision Gearbox Overhaul: From Damaged to Fully Rebuilt

At HAYLEY 247 DEXIS, we pride ourselves on delivering swift, high-quality engineering solutions for the most demanding industrial environments. One of our recent projects involved the complete refurbishment of a…

August 5, 2025

From Failure to Full Function: HAYLEY 247 DEXIS Revives LM12 Gearbox After Oil Starvation Breakdown

PROJECT OVERVIEW HAYLEY 247 DEXIS was commissioned by a leading supplier in the industrial minerals industry – to overhaul a critically worn International Combustion LM12 Double Reduction Bevel/Helical Mill Gearbox.…

July 25, 2025

Rapid Response: Critical Defence Components Delivered in 2 Days

Project Overview HAYLEY 247 DEXIS was urgently tasked with supporting a critical breakdown situation in the defence industry. The job required the rapid manufacture of threaded stud and nut assemblies…

July 22, 2025

Custom Engineered PID Cassette Turnover Unit for Safer, More Efficient Handling

PROJECT OVERVIEW HAYLEY 247 DEXIS was commissioned to design and manufacture a PID Cassette Holding Turnover Unit for use in an e-commerce and retail warehouse environment. The goal was to…

July 16, 2025

Boosting Productivity and Inventory Control with 5S at HAYLEY 247 DEXIS

PROJECT OVERVIEW Between January and April, a four-month improvement project was carried out in the Fitting Shop Equipment area, led by Steven Fletcher and Ollie Clarke. The objective was to…

July 7, 2025

Precision Manufacturing: Hopper Base Ring Manufacturing

PROJECT OVERVIEW Our recent project involved the precision manufacture of Hopper Base Rings, crafted from high-quality tool steel according to the customer’s detailed drawings and specifications. This component required exacting…

May 20, 2025

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