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Precision Refurbishment of Cone Mounting Plate Assemblies

The Problem Two Cone Mounting Plate Assemblies, each measuring up to 2 metres in diameter and weighing around 3 tonnes, had suffered extensive wear. The hubs, ribs, and shafts were…

October 8, 2025

Precision Engineering During a Critical Outage

Industry: Industrial Maintenance & EngineeringProject Type: Line Shaft Assembly OverhaulClient Need: Rapid Recovery During Planned Outage During a recent planned outage, the HAYLEY 247 DEXIS engineering team was called in…

September 19, 2025

Triple Reduction Mill Gearbox Overhaul

Industry: Heavy Manufacturing / Industrial EngineeringComponent: Triple Reduction Mill GearboxChallenge: Bearing Failure + No OEM Support When a critical triple reduction mill gearbox suffered a severe bearing failure due to…

September 11, 2025

Reverse Engineering a Pump Base Plate

Industry: General Industrial / Maintenance & RepairComponent: Long-Coupled End Suction Pump & Motor AssemblyChallenge: Severely Damaged Base Plate At HAYLEY 247 DEXIS, we pride ourselves on our ability to tackle…

September 4, 2025

Emergency Coupling Modification Completed in 24 Hours

Industry: Heavy Industry / Emergency MachiningComponent: Ø800mm Flanged Rigid CouplingClient Requirement: Bore Reduction to Suit Replacement Shaft THE CHALLENGE A critical production asset was at risk when a client urgently…

September 3, 2025

Bringing Auger Screws Back to Life

At HAYLEY 247 DEXIS, we believe that even the most heavily worn components deserve a second chance. Recently, we took on a challenging refurbishment project involving a set of severely…

August 27, 2025

Emergency Gearbox Overhaul for Biomass Energy Plant

Industry: Renewable / Biomass Energy Client Priority: Critical failure – No spare unit available In May 2025, HAYLEY 247 DEXIS was contacted by a major client in the renewable energy…

August 21, 2025

Precision Gearbox Overhaul: From Damaged to Fully Rebuilt

At HAYLEY 247 DEXIS, we pride ourselves on delivering swift, high-quality engineering solutions for the most demanding industrial environments. One of our recent projects involved the complete refurbishment of a…

August 5, 2025

From Failure to Full Function: HAYLEY 247 DEXIS Revives LM12 Gearbox After Oil Starvation Breakdown

PROJECT OVERVIEW HAYLEY 247 DEXIS was commissioned by a leading supplier in the industrial minerals industry – to overhaul a critically worn International Combustion LM12 Double Reduction Bevel/Helical Mill Gearbox.…

July 25, 2025

Rapid Response: Critical Defence Components Delivered in 2 Days

Project Overview HAYLEY 247 DEXIS was urgently tasked with supporting a critical breakdown situation in the defence industry. The job required the rapid manufacture of threaded stud and nut assemblies…

July 22, 2025

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