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Emergency Gearbox Repair – Keeping Production Moving

THE SITUATION When a gearbox fails, production stops – and in high-demand industries like rubber manufacturing, every hour of downtime counts. HAYLEY 247 DEXIS was recently called in to support…

December 3, 2025

Vibrator Assembly Refurbishment for Industrial Processing

THE SITUATION A heavily corroded vibrator assembly gearbox, essential to a recycling facility’s material-handling process, arrived at our workshop in poor condition. Years of exposure to abrasive materials and harsh…

November 25, 2025

Manufacturing High-Accuracy Press Adjustment Screw and Nut Assemblies

The Project At HAYLEY 247 DEXIS, precision isn’t just what we do — it’s what drives us. Our latest project involved the manufacture of press adjustment screw and nut assemblies,…

November 13, 2025

High-Accuracy Knuckle Assemblies Manufactured from EN24

The Project The HAYLEY 247 DEXIS Machine Shop continues to deliver engineering excellence — most recently through the manufacture of a set of precision-machined knuckle assemblies for a valued client.…

November 12, 2025

HAYLEY 247 DEXIS Motors Ahead with New Electro-Mechanical Division and Recruitment Drive

Our engineering services division, HAYLEY 247 DEXIS, is accelerating the growth of its operations at its lead facility in Dudley, West Midlands, by opening a new rapid response Electro-Mechanical Repair…

November 12, 2025

Marine Gearbox Refurbishment for Port Operations

The Situation A David Brown 3-stage planetary gearbox, critical to marine capstan operations at a busy port, was showing significant signs of wear. Corrosion, worn components, and an obsolete motor…

October 27, 2025

Rapid Pump Base Plate Replacement Completed in Just One Week

The Situation When a critical pump base plate at a client’s facility began showing significant wear, the risk of continued operation became clear. Years of heavy use and vibration had…

October 22, 2025

Steel Strong Again – Gearbox Refurbishment That Delivers Performance

The Problem A Clarke Chapman double reduction cross travel crane gearbox – vital to daily operations within the steel manufacturing process – had become heavily worn and corroded after years…

October 15, 2025

Supporting Manufacturing Through Precision Gearbox Repairs

Project Overview HAYLEY 247 DEXIS recently completed a comprehensive gearbox overhaul for a key client in the aluminium manufacturing sector. The gearbox, which powers an aluminium scalper machine, was serviced…

October 9, 2025

Precision Refurbishment of Cone Mounting Plate Assemblies

The Problem Two Cone Mounting Plate Assemblies, each measuring up to 2 metres in diameter and weighing around 3 tonnes, had suffered extensive wear. The hubs, ribs, and shafts were…

October 8, 2025

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Whatever your project, we are here to provide fast, effective engineering solutions. Our specialist technical staff are happy to discuss any reactive or planned requirements you may have. We can inspect CAD drawings and files through to undertaking on-site visual inspections.