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Supporting Manufacturing Through Precision Gearbox Repairs

Project Overview HAYLEY 247 DEXIS recently completed a comprehensive gearbox overhaul for a key client in the aluminium manufacturing sector. The gearbox, which powers an aluminium scalper machine, was serviced…

October 9, 2025

Precision Refurbishment of Cone Mounting Plate Assemblies

The Problem Two Cone Mounting Plate Assemblies, each measuring up to 2 metres in diameter and weighing around 3 tonnes, had suffered extensive wear. The hubs, ribs, and shafts were…

October 8, 2025

Precision Engineering During a Critical Outage

Industry: Industrial Maintenance & EngineeringProject Type: Line Shaft Assembly OverhaulClient Need: Rapid Recovery During Planned Outage During a recent planned outage, the HAYLEY 247 DEXIS engineering team was called in…

September 19, 2025

Triple Reduction Mill Gearbox Overhaul

Industry: Heavy Manufacturing / Industrial EngineeringComponent: Triple Reduction Mill GearboxChallenge: Bearing Failure + No OEM Support When a critical triple reduction mill gearbox suffered a severe bearing failure due to…

September 11, 2025

Reverse Engineering a Pump Base Plate

Industry: General Industrial / Maintenance & RepairComponent: Long-Coupled End Suction Pump & Motor AssemblyChallenge: Severely Damaged Base Plate At HAYLEY 247 DEXIS, we pride ourselves on our ability to tackle…

September 4, 2025

Emergency Coupling Modification Completed in 24 Hours

Industry: Heavy Industry / Emergency MachiningComponent: Ø800mm Flanged Rigid CouplingClient Requirement: Bore Reduction to Suit Replacement Shaft THE CHALLENGE A critical production asset was at risk when a client urgently…

September 3, 2025

Bringing Auger Screws Back to Life

At HAYLEY 247 DEXIS, we believe that even the most heavily worn components deserve a second chance. Recently, we took on a challenging refurbishment project involving a set of severely…

August 27, 2025

Emergency Gearbox Overhaul for Biomass Energy Plant

Industry: Renewable / Biomass Energy Client Priority: Critical failure – No spare unit available In May 2025, HAYLEY 247 DEXIS was contacted by a major client in the renewable energy…

August 21, 2025

Precision Gearbox Overhaul: From Damaged to Fully Rebuilt

At HAYLEY 247 DEXIS, we pride ourselves on delivering swift, high-quality engineering solutions for the most demanding industrial environments. One of our recent projects involved the complete refurbishment of a…

August 5, 2025

From Failure to Full Function: HAYLEY 247 DEXIS Revives LM12 Gearbox After Oil Starvation Breakdown

PROJECT OVERVIEW HAYLEY 247 DEXIS was commissioned by a leading supplier in the industrial minerals industry – to overhaul a critically worn International Combustion LM12 Double Reduction Bevel/Helical Mill Gearbox.…

July 25, 2025

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