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Marine Gearbox Refurbishment for Port Operations

The Situation A David Brown 3-stage planetary gearbox, critical to marine capstan operations at a busy port, was showing significant signs of wear. Corrosion, worn components, and an obsolete motor…

October 27, 2025

Rapid Pump Base Plate Replacement Completed in Just One Week

The Situation When a critical pump base plate at a client’s facility began showing significant wear, the risk of continued operation became clear. Years of heavy use and vibration had…

October 22, 2025

Steel Strong Again – Gearbox Refurbishment That Delivers Performance

The Problem A Clarke Chapman double reduction cross travel crane gearbox – vital to daily operations within the steel manufacturing process – had become heavily worn and corroded after years…

October 15, 2025

Supporting Manufacturing Through Precision Gearbox Repairs

Project Overview HAYLEY 247 DEXIS recently completed a comprehensive gearbox overhaul for a key client in the aluminium manufacturing sector. The gearbox, which powers an aluminium scalper machine, was serviced…

October 9, 2025

Precision Refurbishment of Cone Mounting Plate Assemblies

The Problem Two Cone Mounting Plate Assemblies, each measuring up to 2 metres in diameter and weighing around 3 tonnes, had suffered extensive wear. The hubs, ribs, and shafts were…

October 8, 2025

Precision Engineering During a Critical Outage

Industry: Industrial Maintenance & EngineeringProject Type: Line Shaft Assembly OverhaulClient Need: Rapid Recovery During Planned Outage During a recent planned outage, the HAYLEY 247 DEXIS engineering team was called in…

September 19, 2025

Triple Reduction Mill Gearbox Overhaul

Industry: Heavy Manufacturing / Industrial EngineeringComponent: Triple Reduction Mill GearboxChallenge: Bearing Failure + No OEM Support When a critical triple reduction mill gearbox suffered a severe bearing failure due to…

September 11, 2025

Reverse Engineering a Pump Base Plate

Industry: General Industrial / Maintenance & RepairComponent: Long-Coupled End Suction Pump & Motor AssemblyChallenge: Severely Damaged Base Plate At HAYLEY 247 DEXIS, we pride ourselves on our ability to tackle…

September 4, 2025

Emergency Coupling Modification Completed in 24 Hours

Industry: Heavy Industry / Emergency MachiningComponent: Ø800mm Flanged Rigid CouplingClient Requirement: Bore Reduction to Suit Replacement Shaft THE CHALLENGE A critical production asset was at risk when a client urgently…

September 3, 2025

Bringing Auger Screws Back to Life

At HAYLEY 247 DEXIS, we believe that even the most heavily worn components deserve a second chance. Recently, we took on a challenging refurbishment project involving a set of severely…

August 27, 2025

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