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Emergency Gearbox Overhaul for Biomass Energy Plant

Industry: Renewable / Biomass Energy Client Priority: Critical failure – No spare unit available In May 2025, HAYLEY 247 DEXIS was contacted by a major client in the renewable energy…

August 21, 2025

Precision Gearbox Overhaul: From Damaged to Fully Rebuilt

At HAYLEY 247 DEXIS, we pride ourselves on delivering swift, high-quality engineering solutions for the most demanding industrial environments. One of our recent projects involved the complete refurbishment of a…

August 5, 2025

From Failure to Full Function: HAYLEY 247 DEXIS Revives LM12 Gearbox After Oil Starvation Breakdown

PROJECT OVERVIEW HAYLEY 247 DEXIS was commissioned by a leading supplier in the industrial minerals industry – to overhaul a critically worn International Combustion LM12 Double Reduction Bevel/Helical Mill Gearbox.…

July 25, 2025

Rapid Response: Critical Defence Components Delivered in 2 Days

Project Overview HAYLEY 247 DEXIS was urgently tasked with supporting a critical breakdown situation in the defence industry. The job required the rapid manufacture of threaded stud and nut assemblies…

July 22, 2025

Custom Engineered PID Cassette Turnover Unit for Safer, More Efficient Handling

PROJECT OVERVIEW HAYLEY 247 DEXIS was commissioned to design and manufacture a PID Cassette Holding Turnover Unit for use in an e-commerce and retail warehouse environment. The goal was to…

July 16, 2025

Boosting Productivity and Inventory Control with 5S at HAYLEY 247 DEXIS

PROJECT OVERVIEW Between January and April, a four-month improvement project was carried out in the Fitting Shop Equipment area, led by Steven Fletcher and Ollie Clarke. The objective was to…

July 7, 2025

Precision Manufacturing: Hopper Base Ring Manufacturing

PROJECT OVERVIEW Our recent project involved the precision manufacture of Hopper Base Rings, crafted from high-quality tool steel according to the customer’s detailed drawings and specifications. This component required exacting…

May 20, 2025

Helical Bevel Crane Hoist Gearbox Overhaul

PROJECT OVERVIEW HAYLEY 247 DEXIS recently completed a comprehensive overhaul of a 10-tonne helical bevel crane hoist gearbox. This critical component required expert attention to restore optimal functionality and ensure…

May 8, 2025

Nuclear Industry Precision Components

PROJECT OVERVIEW HAYLEY 247 DEXIS successfully manufactured high-precision white metal lined bronze bearings and seal retaining plates for use in critical nuclear applications. These components were produced in full compliance…

April 30, 2025

HAYLEY 247 DEXIS Gearbox Overhaul for Building Materials Client

PROJECT OVERVIEW A building materials company required a complete overhaul of a Flender triple reduction right-angle reducer gearbox with a two-stage planetary unit (478.90:1 gear ratio) during a planned maintenance…

April 25, 2025

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